Choosing the right 300mm silicon wafer specifications for your next project is important, and it's not always easy. There are several factors to consider, including thickness, bow, and warp. This article will help you find the right specifications for your project, so you can get the most from your silicon wafers.
Thickness
During the early 2000's, the semiconductor industry transitioned to 300mm silicon wafers. This increased the size of the wafer to make manufacturing easier and to reduce cost per chip. In addition, the size of the wafer helped to increase productivity. These larger wafers also allowed manufacturers to integrate more electronics into a single chip. They are also more durable. Compared to 12 inch wafers, 300mm silicon wafers are more productive.
This new 300mm silicon based chip has become the mainstay of IC fabrication since 2008. It offers a number of benefits for the industry. It is cheaper, more compact, and can be used in a number of different applications. These chips are used in CPU processors, high power LEDs, and energy-harvesting devices. They are also widely used in suppliers of DRAM and NAND flash memory.
Inseto is the leading supplier of 300mm silicon wafers. They are available in a variety of sizes and shapes. They are biocompatible and offer very high dimensional tolerances. This makes them ideal for tool qualification and research. They are also the basis of a number of different CMOS wafers. The thickness of the 300mm silicon based chip is 775 microns. This enables more transistors and chips to be produced on a single wafer.
Bow
During the processing of semiconductor wafers, the flatness of the wafer plays a key role. The geometrical properties of the surface of the wafer determine the amount of bow and warp that is produced. In a free unclamped wafer, the median surface has the same curvature throughout. In a clamped wafer, the median surface may vary. This is because the axis of the wafer can be affected by thermal processing. Moreover, the front surface of the wafer is adversely affected by photolithographic processes.
The three point reference plane of the center surface is determined by measuring the middle surface of the wafer. Then, the distance of the center point from the three point reference plane is calculated. If the distance is greater than the three point reference plane, the bow is positive. If the distance is below the three point reference plane, the bow is negative.
Bow and warp are two of the many geometrical properties that determine the flatness of the surface of the wafer. Both of these measurements are useful in determining the suitability of the wafer for processing. In addition, these values can also be used to measure the amount of bow and warp introduced by a particular process step. Bow and warp are measured in units of thousandths of an inch. They can be found in the SEMI specification M1 and SEMI specification M2 for semiconductor wafers.
Warp
Deflection of 300mm silicon wafer specifications due to gravity can be reduced by adding an additional support at the center. However, this method has poor repeatability at the inverting axis and at large warp shape areas. Hence, a four-point-support inverting method has been developed to measure warp shape with high accuracy. It is shown that this technique is more accurate than the three-point-support inverting method.
In the four-point-support inverting method, the front and back surfaces of the wafer are measured with a displacement sensor and the difference between the front and back surfaces is used to calculate the warp shape. It is shown that the difference in the warp shape between the two methods is less than 0.3 mm.
A four-point-support inverting method is able to measure the warp shape of wafers that are larger than 300mm in diameter with better accuracy. It is also capable of measuring warp with a much smaller deflection than the contact support method. It can reduce the deflection caused by gravity at the center of the wafer by 100 mm.
A noncontact support method using an air bearing was investigated to measure the warp shape with an accuracy equivalent to the contact support method. The air bearing is positioned beneath the center of the wafer and 0.05 MPa of pressure is applied to it.